Troubleshooting intermittent cable wear within plastic drag chains




Troubleshooting Intermittent Cable Wear Within Plastic Drag Chains

Troubleshooting Intermittent Cable Wear Within Plastic Drag Chains

Plastic drag chains in use

Introduction

Plastic drag chains are used in a variety of industries to protect and guide cables and hoses. While they are designed to be durable, they can still experience wear and tear over time. One common problem that can occur is intermittent cable wear, which can be difficult to diagnose and fix. In this article, we will discuss some of the most common causes of intermittent cable wear within plastic drag chains and provide tips for troubleshooting and fixing the problem.

Causes of Intermittent Cable Wear

1. Misaligned Chain Links

Misaligned chain links can cause cables to rub against the sides of the drag chain, leading to wear and eventual failure. This can be caused by improper installation or worn out chain links. To fix the problem, the chain links should be inspected and replaced if necessary. Proper installation is also key to preventing future misalignment.

2. Insufficient Lubrication

Insufficient lubrication can cause the cables to rub against the sides of the drag chain, leading to wear and eventual failure. This can be caused by improper lubrication or using the wrong type of lubricant. To fix the problem, the drag chain should be lubricated properly using the manufacturer’s recommended lubricant.

3. Overloading

Overloading the drag chain can cause excessive stress on the cables, leading to wear and eventual failure. This can be caused by too many cables or hoses within the drag chain or by using a drag chain that is too small for the load. To fix the problem, the load should be reduced or a larger drag chain should be used.

4. Abrasive Environment

An abrasive environment can cause the cables to rub against the sides of the drag chain, leading to wear and eventual failure. This can be caused by dust, debris, or other abrasive materials within the environment. To fix the problem, the drag chain should be regularly cleaned and maintained to remove any abrasive materials.

Troubleshooting Intermittent Cable Wear

1. Inspect the Drag Chain

The first step in troubleshooting intermittent cable wear is to inspect the drag chain for any signs of damage or wear. Look for misaligned chain links, signs of insufficient lubrication, or any other issues that could be causing the problem.

2. Check the Load

If the drag chain appears to be in good condition, check the load to make sure it is not too heavy for the drag chain. If the load is too heavy, reduce it or use a larger drag chain.

3. Clean and Lubricate the Drag Chain

If the drag chain appears to be in good condition and the load is not too heavy, clean and lubricate the drag chain using the manufacturer’s recommended lubricant.

4. Replace Damaged Cables

If the cables within the drag chain are damaged or worn, they should be replaced to prevent further damage to the drag chain and other components.

Conclusion

Plastic drag chains in use

Plastic drag chains are an essential component in many industries, but they can experience wear and tear over time. By understanding the most common causes of intermittent cable wear within plastic drag chains and following the troubleshooting tips outlined in this article, you can keep your drag chains working properly and avoid costly downtime. For more information on plastic drag chains, visit https://plastic-drag-chain.com. To learn more about our table top chains, please visit https://table-top-chains.com.

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